We believe that it's the intangibles of a vintage shirt that make it so appealing. They want to emulate that old photo of their dad with a mustache, short shorts, and a ringer tee.well, part of it anyway. People want to remember their glory days and the times when they didn’t have a worry in the world. It’s a look that doesn’t get old because nostalgia is always in style. And when they see all of the cool, vintage shirts that we have in our stores, they want us to screen print custom vintage shirts for their brand. In fact, some people assume it’s the only way we know how to print. It’s what people know us for.įrom Better in Toledo to Lion Store to Thackery’s, we’ve made a name for ourselves with our retail line of shirts with retro designs and logos. Upon exiting the dryer, the t-shirts continue on the belt where they are caught and counted by a QC (quality control) specialist.Įnjoy watching the process roll out in this fun video.We print a lot of vintage style t-shirts. The belt travels through a dryer where it is exposed to the extremely high temperatures needed to cure (or set) the ink. Once all of the colors have been printed, the shirt is removed from the pallet and placed on a conveyor belt. At each head a different ink color is printed by a squeegee that pulls the ink across the stencil made on the frame. Step 6: Run The PressĮach shirt is loaded on screen printing pallet (also called a table) and makes its way around the press stopping at each head (or station). Any nudges to the registration can be done at this time until all colors line up perfectly. Once the screens are registered, the press operator adds the appropriate screen printing ink to its corresponding frame and runs a sample by printing all of the colors. The alignment of the screens is called registration. Step 5: Set Up The PressĪ press operator prints one color on a scrap shirt and aligns the other screens. These areas remain open and screen printing ink will be able to pass through the open mesh. Once the calculated exposure is complete, each frame is rinsed off with water and the emulsion in the areas that were blocked from light dissolve. The black ink or toner on the film positive blocks the light from shinning on the emulsion in those areas. The frames are then placed on a large vacuum table, called an exposure unit, and exposed to intense light for a short period of time that varies depending on the amount of detail in the art and the tightness of the fabric weave. Once dry, the film positive is affixed to the screen with some clear tape. Blank screens are coated with a light sensitive emulsion. These mesh covered frames are the screens used in screen printing. Metal frames are covered with an acrylic mesh fabric that is stretched tight. One film positive is printed for each color that is going to be screen printed. The software communicates this information to an office printer that will print black ink or toner on a clear plastic surface such as vellum, acetate or clear film. Color separation is when you tell the design software which color areas in a design will become a screen. Your final digital art file is color separated to make film positives. If you submit art that is already complete and fully digital, skip this step. Most shops these days process art digitally, so this is a necessary step even if no additions or tweaks are needed. Step 2: Scan & Add Finishing Touchesīy scanning a drawing, you can clean up the lines, add color, add text, complete the design, or make any adjustments to perfect the art file. You don’t have to use a bar napkin-any paper you have on-hand will do. If you are having your screen printer’s art department create art for you, sketches of your ideas, logo placement, and text layout are all very helpful. Screen print art departments turn bar napkin sketches into beautiful works of t-shirt art on a regular basis, so a rough drawing is considered absolute ground zero. I chose “Draw Something” as the first step because it is the most fundamental. In this blog, we’ll go over each step in detail and wrap it all up with a short video so you can see the process in action. In fact, even if you have been on a shop tour, without experiencing the process from start to finish with the same design, the steps may be a little unclear. Unless you have been on a screen printing shop tour or had the opportunity to print t-shirts firsthand, you may not know just how an idea actually becomes a screen printed t-shirt.
0 Comments
Leave a Reply. |
AuthorWrite something about yourself. No need to be fancy, just an overview. ArchivesCategories |